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Designed for high-voltage EV and HEV powertrain applications, with reliable performance across a wide operating temperature range (−40°C to +125°C).
For Automotive, Compact wire to board connectors ZE150HV / ZG05HV Series.
Designed for high-voltage EV and HEV powertrain applications, with reliable performance across a wide operating temperature range (−40°C to +125°C).
Why this matters
As EV and HEV systems move toward higher voltage architectures, connectors must deliver reliable performance under increased electrical, thermal, and mechanical stress.
Product Overview
The ZE150HV and ZG05HV Series are compact wire-to-board connectors designed for high-voltage automotive applications, including batteries, inverters, and on-board chargers.
- Rated up to 1,000V with 3,000V withstand voltage
- Designed for −40°C to +125°C operation
- Maintains stable performance under vibration and harsh environments
Products Spec
| Item | ZE150HV | ZG05HV |
|---|---|---|
| Size / Pitch | 1.5 Size / 4.5mm Pitch | 0.5 Size / 3.3mm Pitch |
| Rated Current (All pins power supply) |
10A/pin | 1A/pin |
| Rated Voltage | 1,000V AC/DC* | |
| Withstanding Voltage | 3,000V AC for 1 min.* | |
| Insulation Resistance | 100MΩ Min. (1,000V DC) | |
| Operating Temperature | -40 to +125°C* | |
| Mating Durability | 30 times | |
| Mounting Method | SMT | Through-Hole Reflow (THR) |
| Applicable Wire | 16 to 18 AWG (0.75 to 1.25sq) |
22, 24 AWG (0.22 to 0.35sq) |
*IEC 60664 Reference | Pollution Degree 2 | Altitude: 6,000 m
Features
Compact High-Voltage Design with Optimized Creepage Distance
Hirose's proprietary rib design enables higher voltage performance within a compact form factor by optimizing creepage and clearance distances between contacts.
Design Detail
- Maintains required creepage and clearance distances for 1,000V-rated applications
- Rib structure increases effective surface distance between contacts without increasing connector size
A housing design specialized for high-voltage performance.
The compact design ensures sufficient creepage and clearance distances between contacts.
Stable Contact Under Vibration
Dual spring and three-point contact design maintain reliable electrical continuity under vibration and dynamic operating conditions. Reduces the risk of electrical discontinuity and improves reliability in high-vibration environments.
Design Detail
- Dual-spring structure increases contact force and suppresses external vibration
- Three-point contact ensures stable electrical connection under continuous movement
Increase the contact force and prevents vibration from outside.
Improves contact reliability under severe vibration conditions.
CPA Mechanism to Ensure High-Voltage Safety (ZE150HV Series Only)
Connector Position Assurance (CPA) prevents incomplete mating, ensuring reliable connections in high-voltage environments. It reduces the risk of electrical arcing and connection failure, improving overall system safety.
Incomplete Mating Condition
Mated Condition
Application Examples
※In cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information.
ZE150HV Series
ZG05HV Series